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The IBA is comprised of the following parts:
Transitions
Each subassembly component of the IBA (the forward, mid, and aft transition)
is made up of a cylindrical aluminum extrusion machined to a very fine tolerance.
These transitions serve as the structural support between the two booms, as well
as the mechanical interface to the grapple fixtures and the sensor suite.
Booms
Graphite-epoxy booms link the forward, mid, and aft transitions to the upper
and lower arm booms. The upper arm boom is approximately 16 ft. long by 13.0 in.
in diameter comprising 16 plies phite-epoxy (each ply is .005" thick) for a
total weight of just under 50 lbs. The lower arm boomof gra is approximately 19
ft. long by 13.0 in. in diameter comprising 11 plies of graphite-epoxy for a total
weight of just over 50 lbs. Each boom is protected with a Kevlar bumper (the same
material used in bullet proof vests) to preclude the possibility of dents or scratches
on the carbon composite.
Wiring Harness
Just as the arm booms link the forward, mid, and aft transitions mechanically,
the wiring harness (electrical cabling) accomplishes the same thing electrically.
The wiring harness routes electrical power, data and video to the sensor suite on
the aft transition. This link continues back to the cabin of the Space Shuttle,
where astronauts control the actions of the Shuttle's robotic arm.
Grapple Fixtures
The IBA design makes use of existing grapple fixtures on both the forward and
the mid transitions. The forward transition sports a modified Electrical Flight
Grapple Fixture as an interface to the Shuttle arm. The mid transition has a Flight
Releasable Grapple Fixture as an interface to the Space Station arm.
Closed Circuit Televisions (CCTV)
The IBA has no cameras installed along the boom. The Shuttle arm, however, has
one at the elbow joint and one at the wrist joint to monitor clearances. The CCTV
cameras are used to aid the astronauts in the positioning of the arm and IBA.
Control System
The movement of the IBA is controlled uniquely by the Shuttle arm, which is
in turn controlled by the Space Shuttle's general-purpose computer. The hand controllers
used by the astronauts tell the computer what the astronauts would like the arm
to do. Built in software examines what the astronauts commanded inputs are and calculates
which arm joints to move, what direction to move them in and how fast to move them.
As the computer issues the commands to each of the joints it also looks at what
is happening to each joint every 80 milliseconds. Any changes inputted by the astronauts
to the initial trajectory commanded are re-examined and recalculated and updated
commands are then sent out to each of the joints. Arm control software parameters
are tailored for optimal scanning performance of the IBA operations. The Shuttle
arm control system is continuously monitoring its "health", and should
a failure occur, the computer will automatically apply the brakes to all joints
and notify the astronaut of a failure condition. The control system also provides
a continuous display of joint rates and speeds, which are displayed on monitors
located on the flight deck in the orbiter. As with any control system, the computer
can be over-ridden and the joints can be operated individually from the flight deck
by the astronaut.
Thermal Protection System
The IBA is covered over its entire length with a multi-layer insulation thermal
blanket system, which provides passive thermal control. This material consists of
alternate layers of Kapton, Dacron scrim cloth and a Beta cloth outer covering.
In extreme cold conditions, thermostatically controlled electric heaters (resistance
elements) attached to critical electronic hardware are automatically powered on
to maintain a stable operating temperature.
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